Special systems · Type 06 · Coming soon

Entrance Hygiene Systems

Stopping wheel- and foot-borne contamination right at the entrance to the production area; a passive hygiene system working with cleaning zones recessed into the floor.

Why an entrance hygiene system

Dirt is stopped most easily at the door.

A large share of the dirt in a production area is carried in from outside on forklift wheels and shoe soles. The dirt that gets in turns into cleaning costs, risks to product quality and hygiene findings in sensitive areas. An entrance hygiene system cuts this cycle at its source: recessed into the transit route, the system mechanically cleans every wheel and sole passing over it with its brushes.

The system’s elegance is its passivity: it requires no electricity, no water and no operator; the cleaning happens through the passage itself. The dirt collects in the trays beneath the brushes and is emptied at planned intervals. The key to the right result is the engineering: the zone’s length and layout are defined by the direction of travel, the vehicle types and the dirt load, and the floor installation is made in harmony with the flooring systems.

What sets this system apart
  • Passive operation: Cleaning through the passage itself, with no electricity, water or operator.
  • Stopping at the source: Dirt is held in the transit zone before it enters production.
  • Engineered layout: The zone’s length is defined by vehicle type and dirt load.
  • Installation integrated with the floor: The system is installed flush, in harmony with the floor coating.
Where it is used

At the doors where dirty meets clean.

The system serves at every transition where two cleanliness classes intersect.

Transition 01

Main facility entrances

Stopping outdoor dirt at the building’s entrance.

Main entrances · Yards
Main facility entrances
Transition 02

Warehouse-to-production transitions

Forklift routes from warehouse to production.

Warehouse · Production
Warehouse-to-production transitions
Transition 03

Hygiene zone transitions

Class transitions in food and pharmaceutical facilities.

Hygiene · Class transitions
Hygiene zone transitions
Transition 04

Ahead of cleanroom systems

The last barrier at cleanroom entrances.

Cleanrooms · Entrances
Ahead of cleanroom systems
Transition 05

Pedestrian entry points

Removing foot-borne dirt with sole brushes.

Pedestrians · Staff
Pedestrian entry points
Transition 06

Quality and test areas

Protecting sensitive measurement zones.

Quality · Testing
Quality and test areas
Brushed grating surfaceSprung brush rowsStainless collection trayFloor-recessed housing
Representative system cross-section · component sequence
System cross-section

The brush cleans, the tray collects, the floor carries.

The system consists of stainless trays recessed into the floor and sprung brush gratings above them; the transit surface sits flush with the floor.

  • Brushed gratingThe transit surface the wheel rides on, carrying the load.
  • Sprung brushesThe rows that contact wheel and sole, removing the dirt mechanically.
  • Collection trayThe reservoir where the dirt collects, emptied at planned intervals.
  • Floor-recessed housingAn installation detail flush with the floor coating, fit for the traffic.
System options

The right series for the traffic.

The system series is selected for the vehicle types, the loads and the hygiene expectations.

01

Forklift and heavy vehicle series

Systems suited to intensive industrial traffic.

Forklifts · Heavy
02

Pallet truck and light vehicle

Series suited to internal logistics traffic.

Internal logistics
03

Pedestrian series

Sole cleaning for staff entrances.

Pedestrians
04

Hygiene-focused series

A build suited to food and cleanroom transitions.

Hygiene
Key properties

What is expected of an entrance hygiene system.

Cleaning through passage

Cleaning happens during transit, with no extra step.

Energy-free operation

No electricity, water or compressed air required.

Traffic resistance

A load-bearing build suited to forklift loads.

Modular layout

Built up in modules to the width of the transition.

Easy maintenance

Trays are emptied at planned intervals.

A contribution to hygiene

Less dirt is carried into sensitive areas.

Cleanliness expectations

As expectations rise, the zone gets longer.

The classification below is indicative only. The final layout is engineered by assessing vehicle types, transit frequency and dirt load.

Basic cleaningremoval of coarse dirt
Standard hygieneproduction transitions
High hygieneahead of cleanrooms

Technical documents for members

Technical data sheets, safety data sheets and application specifications are available in the membership area open to corporate clients, architects and engineers. Access is free with membership.

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Direct contact

Let’s stop the dirt at the factory’s door, together.

Share your transit routes and vehicle traffic with us; let’s engineer the right series and zone layout together.

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